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CS7X Electro-Hydraulic Safety Shutdown System
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| CS7X Electro-Hydraulic Safety Shutdown System Highlights |
Integrated wellhead process control and SCADA
Low power remote operation
Scalable system design
Easily programmable ESD logic
Intelligent diagnostics and alarming
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CS7X Electro-Hydraulic Safety Shutdown System Overview
eP's CS7X™ electro-hydraulic safety shutdown system is a low power, highly reliable, microprocessor based, integrated wellhead control system. By providing operation of wellheads and other production functions using standard “application modules” the system achieves a high level of safety and control.
The CS7X system is optimized for controlling offshore platforms. The low power requirements are ideal for production applications where conventional power sources are not available. The integrated hydraulic/pneumatic logic provides quick dedicated safety monitoring. SCADA systems easily link with the system to allow for remote monitoring and control.
Each electro-hydraulic safety shutdown system is assembled and tested to the latest CENELEC standards for use in hazardous areas.
Features of the CS7X Electro-Hydraulic Safety Shutdown System
- Integrate well control and ESD with field management automation goals
- Distributed process systems and subsystems
- Remote and/or local interface availabilit
- MODBUS® remote terminal unit (RTU) and MODBUS TCP/IP protocols for convenient system integration
- Integrated web and telnet servers for quick access
- Reduce maintenance/operating costs
- Extremely low power consumption
- Self reporting of system errors
- Allows for bypassing controls while performing maintenance on equipment
- Increase system reliability/availability
- Highly reliable, microprocessor based architecture
- Wide temperature range, low power CMOS technology
- Redundant CPUs available
CS7X Electro-Hydraulic Safety Shutdown System Interfaces
The CS7X electro-hydraulic safety shutdown system is a communication center at the well site. The system allows for multiple SCADA applications to access data from the RTU as well as a number of slave devices. SCADA applications can access the system via TCP/IP, RS485, and RS232 links. The CS7X RTU can use these same links to scan and control many slave devices. SCADA applications can access any data in the slave devices utilizing the RTU’s “pass-through” capabilities.
Typical SCADA Operations for the CS7X Electro-Hydraulic Safety Shutdown System
- Monitor safety valve and surface equipment statuses
- Adjust chokes to maintain production
- Open/close safety valves
- Issue remote shut-in of the platform
In conjunction with SCADA support the RTU has embedded
TCP/IP access. The web server can access HTML or Flash
programs residing on the RTU. The database can be accessed
via Telnet or eP’s Phoebus Explorer™ configuration program.
The 40 channels of logged data points can be downloaded
automatically via the RTU’s FTP access.
CS7X Electro-Hydraulic Safety Shutdown System Scalability
The CS7X electro-hydraulic safety shutdown system can be scaled for your company’s requirements. From single level to a multi-level system with up to four distributed control modules. At each level of the system, RTU redundancy is an option. With the ability to add hundreds of I/O, complete platforms can be monitored and controlled from one central location.
The multi-level solution is designed to allow for individual wells to be controlled closely by a dedicated RTU while still being part of a complete control package. The master control module (MCM) is at the top level and interacts with each of the slot control modules (SLOM). The MCM handles emergency shutdown (ESD) commands and interacts with the SCADA host and other shared resources. The SLOM controls a single or a group of wells while communicating status back to the MCM.
I/O controls modules are added to meet the requirements of each system. Individual analog input, analog output, digital input, and digital output modules supply the interface with the platform’s instruments.
CS7X Wellpad Drawing
CS7X Electro-Hydraulic Safety Shutdown System Technical Specifications
Physical Specifications |
Size |
6U x 220mm (9.1" x 8.6") |
Mounting Type |
Compact Rack Mount |
Coating |
Conformal Type |
Ambient Specifications |
Operating Temperature |
-40° to +85°C |
Storage Temperature |
-40° to +85°C |
Humidity |
100% condensing (with coating) |
CPU Card |
Power Required |
8 to 34 Vdc, 1.25 Watts @ 25 MHz |
Processor Type |
32 Bit, Motorola ColdFire |
Processor Speed |
25 MHz/33 MHz |
Data Rate (CPU to CPU) |
1 MBPS |
Communications |
2 Serial Ports |
RS-232C |
2 Serial Ports |
RS-485 or RS-232C |
2 Ports |
Controller Area Network (plug and header screw terminal) |
Design Standards |
Surge Protection |
Withstand IEEE 472-1974 |
Certified |
EEX'd IIB T6 SIRA Certification No. EX 93C1006 |
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EEXn pending |
Indicators |
I/O Channel |
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Selection LED |
Indicates Active Channel |
Self-Check Status LED |
Flashing indicates successful self-test |
Digital |
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Input Status LEDs |
16 Input Point LEDs |
Output Point Status LEDs |
16 Output Point LEDs |
Analog Input (AI) Card |
Power Required |
5 V, ±15 Vdc Nominal, 1.4 Watts |
Analog Input Type |
4 to 20 mA current loop or 1 to 5 V |
Analog Input Points |
16 |
Accuracy |
±0.1% of full scale |
Resolution |
16 Bit (65536 Counts) |
4- to 20-mA Loop Switching Calibration - Zero & Span |
Automatic |
Analog Output (AO) Card |
Power Required |
5-V, ±15-Vdc Nominal, 1-Watt |
Analog Output Points |
4 |
Analog Output Type |
0 to 5 Vdc, 0 to 20 mA, 0 to 5 mA, 4 to 20 mA |
Resolution |
12-Bits |
Digital Input (DI) Card |
Power Required |
5 Vdc Nominal, .35 Watts |
Digital Input Points |
16 |
Circuit Type |
Two wire optically isolated |
Contact Wetting Voltage |
±24 Vdc |
Typical Input Current |
8 mA |
Input Contact Bounce Filter |
10 mSec |
Digital Output (DO) Card |
Power Required |
5 Vdc Nominal, .35 Watts |
Digital Output Points |
16 |
Output Type |
Form "A" Solid State Relay |
Contact Power Rating |
100 VA |
Contact Open Circuit Witstand Volts |
60-Vdc |
Leakage Current |
1 mA @ 60 Vdc |
Maximum Current |
2 Amps |
Isolation |
4000 VRMS |
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