CS7X Electro-Hydraulic Safety Shutdown System

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CS7X Electro-Hydraulic Safety Shutdown System Highlights

Integrated wellhead process control and    SCADA

Low power remote operation

Scalable system design

Easily programmable ESD logic

Intelligent diagnostics and alarming

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CS7X Electro-Hydraulic Safety Shutdown System Overview

eP's CS7X™ electro-hydraulic safety shutdown system is a low power, highly reliable, microprocessor based, integrated wellhead control system. By providing operation of wellheads and other production functions using standard “application modules” the system achieves a high level of safety and control.

The CS7X system is optimized for controlling offshore platforms. The low power requirements are ideal for production applications where conventional power sources are not available. The integrated hydraulic/pneumatic logic provides quick dedicated safety monitoring. SCADA systems easily link with the system to allow for remote monitoring and control.

Low power, highly reliable, microprocessor based, integrated wellhead control system.

Each electro-hydraulic safety shutdown system is assembled and tested to the latest CENELEC standards for use in hazardous areas.

Features of the CS7X Electro-Hydraulic Safety Shutdown System

  • Integrate well control and ESD with field management automation goals
    • Distributed process systems and subsystems
    • Remote and/or local interface availabilit
    • MODBUS® remote terminal unit (RTU) and MODBUS TCP/IP protocols for convenient system integration
    • Integrated web and telnet servers for quick access
  • Reduce maintenance/operating costs
    • Extremely low power consumption
    • Self reporting of system errors
    • Allows for bypassing controls while performing maintenance on equipment
  • Increase system reliability/availability
    • Highly reliable, microprocessor based architecture
    • Wide temperature range, low power CMOS technology
    • Redundant CPUs available
  • CS7X Electro-Hydraulic Safety Shutdown System

CS7X Electro-Hydraulic Safety Shutdown System Interfaces

The CS7X electro-hydraulic safety shutdown system is a communication center at the well site. The system allows for multiple SCADA applications to access data from the RTU as well as a number of slave devices. SCADA applications can access the system via TCP/IP, RS485, and RS232 links. The CS7X RTU can use these same links to scan and control many slave devices. SCADA applications can access any data in the slave devices utilizing the RTU’s “pass-through” capabilities.

Typical SCADA Operations for the CS7X Electro-Hydraulic Safety Shutdown System

  • Monitor safety valve and surface equipment statuses
  • Adjust chokes to maintain production
  • Open/close safety valves
  • Issue remote shut-in of the platform

CS7X Electro-Hydraulic Safety Shutdown SystemIn conjunction with SCADA support the RTU has embedded TCP/IP access. The web server can access HTML or Flash programs residing on the RTU. The database can be accessed via Telnet or eP’s Phoebus Explorer™ configuration program. The 40 channels of logged data points can be downloaded automatically via the RTU’s FTP access.

CS7X Electro-Hydraulic Safety Shutdown System Scalability

The CS7X electro-hydraulic safety shutdown system can be scaled for your company’s requirements. From single level to a multi-level system with up to four distributed control modules. At each level of the system, RTU redundancy is an option. With the ability to add hundreds of I/O, complete platforms can be monitored and controlled from one central location.

The multi-level solution is designed to allow for individual wells to be controlled closely by a dedicated RTU while still being part of a complete control package. The master control module (MCM) is at the top level and interacts with each of the slot control modules (SLOM). The MCM handles emergency shutdown (ESD) commands and interacts with the SCADA host and other shared resources. The SLOM controls a single or a group of wells while communicating status back to the MCM.

I/O controls modules are added to meet the requirements of each system. Individual analog input, analog output, digital input, and digital output modules supply the interface with the platform’s instruments.

CS7X Wellpad Drawing
CS7X Wellpad Drawing

CS7X Electro-Hydraulic Safety Shutdown System Technical Specifications

Physical Specifications

Size

6U x 220mm (9.1" x 8.6")

Mounting Type

Compact Rack Mount

Coating

Conformal Type

Ambient Specifications

Operating Temperature

-40° to +85°C

Storage Temperature

-40° to +85°C

Humidity

100% condensing (with coating)

CPU Card

Power Required

8 to 34 Vdc, 1.25 Watts @ 25 MHz

Processor Type

32 Bit, Motorola ColdFire

Processor Speed

25 MHz/33 MHz

Data Rate (CPU to CPU)

1 MBPS

Communications

2 Serial Ports

RS-232C

2 Serial Ports

RS-485 or RS-232C

2 Ports

Controller Area Network (plug and header screw terminal)

Design Standards

Surge Protection

Withstand IEEE 472-1974

Certified

EEX'd IIB T6 SIRA Certification No. EX 93C1006

EEXn pending

Indicators

I/O Channel

 

Selection LED

Indicates Active Channel

Self-Check Status LED

Flashing indicates successful self-test

Digital

Input Status LEDs

16 Input Point LEDs

Output Point Status LEDs

16 Output Point LEDs

Analog Input (AI) Card

Power Required

5 V, ±15 Vdc Nominal, 1.4 Watts

Analog Input Type

4 to 20 mA current loop or 1 to 5 V

Analog Input Points

16

Accuracy

±0.1% of full scale

Resolution

16 Bit (65536 Counts)

4- to 20-mA Loop Switching Calibration - Zero & Span

Automatic

Analog Output (AO) Card

Power Required

5-V, ±15-Vdc Nominal, 1-Watt

Analog Output Points

4

Analog Output Type

0 to 5 Vdc, 0 to 20 mA, 0 to 5 mA, 4 to 20 mA

Resolution

12-Bits

Digital Input (DI) Card

Power Required

5 Vdc Nominal, .35 Watts

Digital Input Points

16

Circuit Type

Two wire optically isolated

Contact Wetting Voltage

±24 Vdc

Typical Input Current

8 mA

Input Contact Bounce Filter

10 mSec

Digital Output (DO) Card

Power Required

5 Vdc Nominal, .35 Watts

Digital Output Points

16

Output Type

Form "A" Solid State Relay

Contact Power Rating

100 VA

Contact Open Circuit Witstand Volts

60-Vdc

Leakage Current

1 mA @ 60 Vdc

Maximum Current

2 Amps

Isolation

4000 VRMS


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